ABLESTIK G909

Harmonization Code : 3506.91.90.99 | Prepared glues and other prepared adhesives, not elsewhere specified or included; products suitable for use as glues or adhesives, put up for retail sale as glues or adhesives, not exceeding a net weight of 1 kg ; Adhesives based on polymers of headings 3901 to 3913 or on rubber; Other ; Other

ABLESTIK G909

Main features

  • High-Strength Structural Bonding
  • Thixotropic Non-Sag Placement
  • 90-Minute 100 deg C Cure

Product Description

LOCTITE ABLESTIK G 909 is a gray, one-component, heat-cure epoxy adhesive for high-strength structural bonding, particularly between dissimilar substrates exposed to a broad operating-temperature range. Its thixotropic, non-sag paste form supports controlled application, including on inclined surfaces. Documented substrates include copper, aluminum, fiberglass-reinforced plastics, and oily steel. The adhesive operates from -40 to 150 degC and offers multiple heat-cure schedules, including 90 minutes at 100 degC, 30 minutes at 120 degC, or 20 minutes at 150 degC.

Key Features

  • One-component heat-cure epoxy adhesive
  • Thixotropic, non-sag gray paste
  • Designed for high-strength structural bonding of dissimilar substrates
  • Documented for copper, aluminum, fiberglass-reinforced plastics, and oily steel
  • Operating-temperature range of -40 to 150 degC
  • Typical aluminum tensile lap shear strength of 40 N/mm2 at 25 degC

Applications / Suitable for

  • Structural bonding of dissimilar substrates
  • Assemblies exposed to broad operating temperatures
  • Bonding copper, aluminum, fiberglass-reinforced plastics, and oily steel
  • Applications requiring non-sag adhesive placement
Product Family

ABLESTIK G909

Catalog Product

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TDS, SDS & Technical Documents

Technical Specifications

General Properties
Chemistry TypeChemistry Type
Epoxy
Specific GravitySpecific Gravity
1.15
Thermal Properties
Operating TemperatureOperating Temperature
-40 to 150 °C

Additional Information

One-Component Structural Epoxy Adhesive

LOCTITE ABLESTIK G 909

LOCTITE ABLESTIK G 909 is a gray, one-component, heat-cure epoxy adhesive designed for high-strength structural bonding, especially between dissimilar substrates. Its thixotropic, non-sag paste form supports controlled placement, while the documented -40 to 150 degC operating range supports assemblies exposed to varied service temperatures.

One-component epoxy Heat cure Thixotropic paste Non-sag -40 to 150 degC

As-Supplied Material

As-Supplied Properties

The one-component format eliminates resin-to-hardener measuring and mixing. The typical values below describe the uncured gray paste and its controlled-flow behavior.

Specific gravity
1.15

Typical uncured value.

Press flow
65 seconds

Typical processing characteristic.

Sag resistance
12.7 mm

Typical result supporting non-sag application.

Typical uncured material properties
Property Typical value State / context
Technology Epoxy One-component, heat-cure adhesive
Appearance Gray paste As supplied
Specific gravity 1.15 Uncured material
Press flow 65 seconds Typical value
Sag resistance 12.7 mm Typical value
Shelf life 4.5 months 0 to 4 degC, from date of manufacture

Application and Heat Cure

Processing and Cure

Completely clean the bonding surfaces to remove contamination such as oxide layers, dust, moisture, salt, and oils that may reduce adhesion or contribute to corrosion. Apply the adhesive to the surfaces, assemble the parts, and maintain the contact needed for the selected joint. In most documented applications, contact pressure is sufficient.

Cure option 190 minutes at 100 degC.
Cure option 230 minutes at 120 degC.
Cure option 320 minutes at 150 degC.
Post-cure guidanceFor optimum performance, follow the initial cure with 2 to 4 hours at the highest expected use temperature.

Cure times begin after the adhesive reaches the stated cure temperature and do not include equipment or assembly ramp-up time.

Storage and Handling

Store the unopened product in a dry location at the stated optimal temperature of 4 degC. The typical shelf life is 4.5 months when stored at 0 to 4 degC from the date of manufacture. Storage above or below 4 degC may adversely affect product properties. Keep the container closed, prevent contamination, and do not return removed material to the original container.

Final Bonded State

Cured Properties

These typical laboratory values apply to the stated substrates, temperatures, and test configurations. They should not be treated as guaranteed specifications or universal strength values for every substrate, surface preparation, joint geometry, or service condition.

Typical cured material and bonded-joint performance
Property Typical result Test context
Hardness 78 Shore D Measured at 25 degC
Hardness 35 Shore D Measured at 120 degC
Tensile lap shear strength 40 N/mm2 (5,800 psi) Aluminum, tested at 25 degC
Tensile lap shear strength 20.3 N/mm2 (2,950 psi) Aluminum, tested at 100 degC
Tensile lap shear strength 32.4 N/mm2 (4,700 psi) Steel, tested at 25 degC
T-peel strength 5.25 N/mm (30 lb/in) Aluminum, ISO 11339
Operating-temperature range -40 to 150 degC Documented operating range; property retention is condition-dependent

Documented Bonding Scope

Substrates and Applications

Dissimilar-Substrate Bonding

Designed for structural bonding where the joined materials differ and the assembly requires a heat-cured epoxy bondline.

Metal and Composite Surfaces

Documented surfaces include copper, aluminum, fiberglass-reinforced plastics, and oily steel. Bond performance remains specific to preparation, substrate grade, and joint configuration.

Non-Sag Placement

The thixotropic paste format supports controlled application where resistance to flow or sag is important during assembly and heat cure.

Technical Support for LOCTITE ABLESTIK G 909

Discuss substrate preparation, bondline design, adhesive application, cure profiling, post-cure selection, and joint-performance testing with Krayden. Application trials should confirm adhesion and mechanical performance for the intended materials, geometry, thermal exposure, and manufacturing process.

Contact Krayden Technical Support

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