PERMABOND ET538

Harmonization Code : 3506.91.90.99 | Prepared glues and other prepared adhesives, not elsewhere specified or included; products suitable for use as glues or adhesives, put up for retail sale as glues or adhesives, not exceeding a net weight of 1 kg ; Adhesives based on polymers of headings 3901 to 3913 or on rubber; Other ; Other

PERMABOND ET538

Main features

  • Thixotropic Vertical-Surface Control
  • 120 to 150-Minute Working Window
  • High-Strength Structural Bonding

Product Description

Permabond® ET538 is a structural, room-temperature curing two-part epoxy adhesive designed for high-performance applications across a wide variety of substrates. It delivers exceptional adhesion to wood, metal, ceramics, and many composite and plastic materials. Its extended usable life (120-150 minutes) makes it ideal for large-scale applications or batch production processes, while its thixotropic, non-drip rheology allows for effective gap filling and application on vertical surfaces without slumping.

Key features

  • Non-drip rheology: The thixotropic, "non-slump" nature of the mixed adhesive makes it perfect for filling large gaps (up to 5 mm) and for use on vertical surfaces.
  • Extended pot life: Offers a long usable life of 120-150 minutes, providing ample time for the assembly of large components or batch processing.
  • High structural strength: Cures at room temperature to provide excellent impact strength and high shear and peel strength across diverse substrates.

Applications / Suitable for

  • Large-scale assemblies or batch production requiring an extended working time
  • Vertical applications or assemblies with large gaps requiring a non-slump adhesive
  • Structural bonding of metals, wood, ceramics, plastics, and composites

Technical Specifications

General Properties
Chemistry TypeChemistry Type
A:Epoxy Resin/B:Polyamine Hardener
Mix RatioMix Ratio
1:1 by volume 100:130 by weight
Pot LifePot Life
120-150 minutes
SolidsSolids
100 %
Specific GravitySpecific Gravity
A:1.1/ B:1.4
Work life @25°CWork life @25°C
24 hours
Physical Properties
Viscosity (Part A)Viscosity (Part A)
75,000 mPa.s
Viscosity (Part B)Viscosity (Part B)
30,000 mPa.s
Mechanical Properties
ElongationElongation
4-8 %
Peel StrengthPeel Strength
60-80 N/25mm
Thermal Properties
Glass Transition Temperature (Tg)Glass Transition Temperature (Tg)
45-55 °C
Thermal ConductivityThermal Conductivity
0.55 W/m.K
Electrical Properties
Dielectric StrengthDielectric Strength
15-25 kV/mm
Other Properties
Maximum gap fillMaximum gap fill
5 mm

Additional Information

Technical properties

As-supplied / before-processing properties

Typical properties; these values are not intended for use in preparing specifications.

Property Value Unit Method / condition
Mix Ratio by Volume 1:1 - -
Mix Ratio by Weight 100:130 - -
Chemical Composition Epoxy Resin - Part A (ET538 A)
Chemical Composition Polyamine Hardener - Part B (ET538 B)
Appearance White - Part A (Paste)
Appearance Dark grey - Part B (Paste)
Viscosity (Part A) 75,000 cP at 25°C, 20rpm (mPa.s)
Viscosity (Part A) 225,000 cP at 25°C, 2.5rpm (mPa.s)
Viscosity (Part B) 30,000 cP at 25°C, 20rpm (mPa.s)
Viscosity (Part B) 60,000 cP at 25°C, 2rpm (mPa.s)
Specific Gravity (Part A) 1.1 - -
Specific Gravity (Part B) 1.4 - -
Maximum Gap Fill 5 mm (0.2 in)
Usable / Pot Life 120-150 minutes at 23°C
Flash Point > 100 °C -
Technical properties

After-processing / final-state properties

Typical properties; these values are not intended for use in preparing specifications.

Property Value Unit Method / condition
Handling Time 3-5 hours at 23°C
Working Strength 24 hours at 23°C
Full Cure 72 hours at 23°C
Shear Strength 25-30 N/mm² Mild steel (ISO 4587) (3625-4350 psi)
Shear Strength 22-26 N/mm² Aluminium (ISO 4587) (3190-3770 psi)
Shear Strength 28-32 N/mm² Stainless Steel (ISO 4587) (4060-4640 psi)
Shear Strength 17-20 N/mm² Zinc (ISO 4587) (2500-2900 psi)
Shear Strength 20-24 N/mm² Carbon Fibre (ISO 4587) (2900-3480 psi)
Shear Strength 6-8 N/mm² FRP Glass/Polyester (ISO 4587) (870-1160 psi)
Shear Strength 18-22 N/mm² FRP Glass/Epoxy (ISO 4587) (2610-3190 psi)
Shear Strength 3-5 N/mm² Polycarbonate (ISO 4587) (435-725 psi)
Shear Strength 3-5 N/mm² PA6 30% filled (ISO 4587) (435-725 psi)
Peel Strength 60-80 N/25mm Aluminium (ISO 4578) (13-18 PIW)
Hardness 70-80 Shore D ISO 868
Elongation at Break 4-8 % ISO 37
Glass Transition Temperature (Tg) 45-55 °C (113-131°F)
Dielectric Strength 15-25 kV/mm -
Thermal Conductivity 0.55 W/(m.K) -

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