3M DP420NS

Harmonization Code : 3506.91.90.99 | Prepared glues and other prepared adhesives, not elsewhere specified or included; products suitable for use as glues or adhesives, put up for retail sale as glues or adhesives, not exceeding a net weight of 1 kg ; Adhesives based on polymers of headings 3901 to 3913 or on rubber; Other ; Other

3M DP420NS

Main features

  • High-Strength Structural Bonding
  • Toughened Epoxy Bonding
  • Non-Sag Placement Control

Product Description

3M™ Scotch-Weld™ Epoxy Adhesive DP420NS Black is a black, toughened, non-sag, two-part epoxy structural adhesive designed for high-strength bonding applications. It provides excellent shear strength, excellent peel strength, high impact and fatigue resistance, and a 20-minute open/work time for positioning and adjustment. DP420NS Black bonds a variety of substrates including metals, ceramics, wood, glass, many composites and plastics, and can be used for joining, gluing, potting, panel bonding and structural bonding.

Key features

  • High-strength structural epoxy: Provides excellent shear and peel strength for demanding bonding applications.
  • Toughened performance: Supports impact and fatigue resistance in bonded assemblies.
  • Non-sag formulation: Helps adhesive remain where applied on vertical or controlled-placement applications.
  • 20-minute open time: Provides time for positioning and adjustment before the bonded joint must be closed and fixed.
  • UL 94 HB recognition: Documented as recognized as meeting UL 94 HB.

Suitable for

  • Small joint assembly and heavy-duty mounting assembly
  • Metalworking and structural bonding
  • Carbon fiber epoxy bonding, panel bonding and composite bonding
Product Family

3M DP420NS

Catalog Product

Unlike other products we offer, the products listed on this page cannot currently be ordered directly from the website.

TDS, SDS & Technical Documents

Technical Specifications

General Properties
AppearanceAppearance
Black
Density (g)Density (g)
part A: 1.2 — 1.32/ part B: 1.26 — 1.38 g/cm3
Mix RatioMix Ratio
1:1
SolidsSolids
100 %
Work life @25°CWork life @25°C
0.2 hours
Physical Properties
Open timeOpen time
20 minutes
Viscosity (Part A)Viscosity (Part A)
89,000 mPa.s
Viscosity (Part B)Viscosity (Part B)
211,000 mPa.s
Thermal Properties
Glass Transition Temperature (Tg)Glass Transition Temperature (Tg)
73 °C
Thermal ConductivityThermal Conductivity
0.23 W/m.K
Mechanical Properties
ElongationElongation
2.9 %

Additional Information

Structural epoxy adhesive

3M™ Scotch-Weld™ Epoxy Adhesive DP420NS Black

3M™ Scotch-Weld™ DP420NS Black is a black, toughened, non-sag, two-part epoxy structural adhesive for demanding bonding applications. It combines excellent shear and peel strength with impact and fatigue resistance, a 20-minute open time and a 2:1 mix ratio by volume. It is suitable for bonding metals, ceramics, wood, glass, many composites and plastics.

Two-part epoxy Non-sag 20-minute open time Toughened UL 94 HB
3M Scotch-Weld Epoxy Adhesive DP420NS Black cartridge and packaging

Toughened, non-sag two-part epoxy adhesive for structural bonding.

As supplied and mixed

Key processing properties

DP420NS Black is supplied as a two-part epoxy adhesive with an amine accelerator and epoxy base. Its non-sag rheology supports controlled placement, while its open time allows positioning before the joint is closed and fixed.

Mix ratio by volume
2:1
Part B accelerator to Part A base.
Open time
20 min
Maximum time after application before bond closure and fixation.
Handling strength
2.5 h
Typical at 23°C.
Industry specification
UL 94 HB
Recognized as meeting UL 94 HB.
Typical uncured and mixed data
Property Typical value Condition/ Test method
Accelerator resin (part A) Amine -
Base resin (part B) Epoxy -
Mix ratio by weight, B:A 2:0.99 For bulk/manual proportioning
Accelerator viscosity 89,000 mPa·s 23°C; cone-and-plate viscometer, 4 sec⁻¹ shear rate
Base viscosity 211,000 mPa·s 23°C; cone-and-plate viscometer, 4 sec⁻¹ shear rate

Technical values are representative or typical only and should not be used for specification purposes.

Processing

Mixing, dispensing and bonding

DP420NS Black is compatible with 3M™ EPX™ Duo-Pak cartridge dispensing and may also be used with two-part mixing, proportioning and dispensing equipment for intermittent or production-line use. Complete mixing of Part A and Part B is required to obtain optimum properties.

Prepare surfaces: For high-strength structural bonds, remove paint, oxide films, oils, dust, mold-release agents and other contaminants.
Meter and mix: Use a 2:1 mix ratio by volume, or 2:0.99 by weight for manual/bulk mixing.
Apply: Apply adhesive to clean, dry surfaces and close and fix the bond within the 20-minute open time.
Secure and cure: Secure joint parts until the adhesive sets. Handling strength is typically reached in 2.5 hours at 23°C, while the 3M product page states full cure in 24 hours at 72°F/22°C.
Surface preparation, cartridge dispensing, mixing and bonding process for 3M Scotch-Weld DP420NS Black

Recommended visual: surface preparation, 2:1 metering, mixing, non-sag adhesive placement, joint closure and cure.

Storage and handling

Store DP420NS Black under normal conditions of 16–27°C and 40–60% relative humidity in the original packaging, out of direct sunlight. For best performance, use this product within 24 months from the date of manufacture. Review the product label and applicable SDS before handling.

Bonded-joint performance

Selected overlap shear and peel performance

DP420NS Black is documented with high overlap shear strength on prepared metals and composites, plus peel and impact data. Values are substrate-, preparation-, bondline-, cure- and test-specific and should not be treated as universal joint-strength ratings.

Selected overlap shear results at 23°C
Dwell time Substrate Surface preparation Typical value
24 h Aluminum Etched 29.4 MPa
7 d Aluminum Sandblasted 26.0 MPa
7 d Cold rolled steel Acetone / abrade / acetone 18.8 MPa
7 d FRP, epoxy Acetone / abrade / acetone 30.8 MPa
7 d Polycarbonate IPA wipe 3.9 MPa
Impact shear strength
19 J
ASTM D950 on aluminum with MEK / sandblast / MEK preparation.
Bell peel
11.4 N/mm
ASTM D3167 on etched aluminum at 23°C after room-temperature cure.
Tensile strength
39.6 MPa
ASTM D638 / ISO 527, Type IV dogbone, tested at 25°C / 50% RH.

Overlap shear results used ASTM D1002 / ISO 4587. The documented standard specimen used 25 mm wide, 12.7 mm overlap samples with a 0.13–0.20 mm bondline unless otherwise stated.

Cured adhesive performance

Thermal and environmental performance indicators

The cured adhesive has documented hardness, thermal properties and environmental overlap-shear data. These values should be interpreted with their test method, substrate and exposure conditions.

Shore D hardness
82
ASTM D2240 at 23°C.
Glass transition
73°C
DSC, second heat, 10°C/min.
Thermal conductivity
0.23 W/m·K
ASTM E1530 at 50°C and 25 psi.
CTE below Tg
82.7 × 10⁻⁶
m/m/°C; TMA, 5–20°C.
Selected environmental overlap shear results on aluminum
Exposure condition Typical value Reported retention basis
200°C / 30 minutes 31.2 MPa 120%
85°C + 85% RH, 500 hours 31.2 MPa 96%
Diesel fuel, 500 hours 28.9 MPa 111%
Gasoline, 500 hours 25.0 MPa 97%
Salt water, 5 wt% in water, 500 hours 21.6 MPa 83%

Environmental results were measured on aluminum specimens with MEK / sandblast / MEK surface preparation at 23°C after seven days dwell. Application-specific testing is required for actual joint geometry, exposure and service conditions.

Applications

Structural bonding applications

DP420NS Black is intended for industrial and occupational structural bonding applications requiring high strength, impact resistance, fatigue resistance and non-sag placement.

Metalworking and heavy-duty mounting

Use for metalworking and mounting assemblies where prepared metal substrates require high-strength structural bonds.

Composite and carbon fiber bonding

Documented applications include carbon fiber epoxy bonding, with tested overlap shear data on epoxy and polyester fiber-reinforced plastic.

Small joint, panel and structural bonding

The non-sag formulation and 20-minute open time support controlled placement, positioning and assembly before cure.

Next steps

Evaluate 3M™ Scotch-Weld™ DP420NS Black for your structural bonding process

Contact Krayden to review substrate preparation, dispensing format, open time, cure requirements, bondline design and application-specific strength or environmental testing for your structural bonding application.

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